MS27467T09B35PHN Industrial Heavy-Duty Connector, for Automation Equipment/Heavy Machinery, High Temp Resistance, Vibration-Proof, Secure Lock, Stable Signal Transmission
Category:
Integrated Circuits ICs
Payment Method:
T/T
Specifications
Highlight:
Introduction
Product Introduction: KAIDA MS27467T09B35PHN
1. Product Overview
As a ultra-compact, high-density circular connector from KAIDA—a pioneer in precision interconnect solutions for miniaturized, harsh-environment applications—the MS27467T09B35PHN is engineered to deliver stable, multi-channel electrical connections in extreme space-constrained systems across aerospace, medical, and precision industrial sectors. Designed in strict compliance with MIL-DTL-38999 (the global standard for rugged micro-interconnects), this connector redefines density with a tiny 09-size shell (marked by “09” in the model name) integrated with 35 gold-plated contact pins (reflected in “35”), enabling simultaneous transmission of power, control signals, and data in sub-miniature installations. It is ideal for complex micro-systems like aerospace mini-satellite sensors, portable medical diagnostic devices, and precision industrial micro-robots—where size, weight, and connectivity density are mission-critical.
2. Core Features
- Ultra-Miniaturized 09-Size Architecture: Built with a MIL-DTL-38999-compliant 09-size shell, the connector achieves an ultra-compact footprint (significantly smaller than standard MS27505-series 09-size models) that fits into sub-10mm gap installations—critical for micro-devices like wearable medical monitors or drone micro-payloads. The miniaturized design does not sacrifice structural integrity, retaining rugged performance in demanding environments.
- 35-Pin High-Density Transmission: Features 35 precision-machined, gold-plated contacts arranged in a layered, interference-shielded pattern. Each contact delivers low resistance (≤ 4 mΩ initial, at 0.5 A, 25°C) and minimal cross-talk, supporting simultaneous transmission of up to 35 independent signal/power paths—enabling integration of multi-function modules (e.g., sensors + actuators + data loggers) in a single micro-connector.
- PHN-Series Enhanced Plating & Sealing: Equipped with KAIDA’s PHN-specific plating (high-purity gold over nickel) for superior corrosion resistance (withstands 1000+ hours of salt spray) and biocompatibility (suitable for medical device proximity), plus precision sealing that achieves IP67 protection. This combination safeguards against micro-dust, liquid ingress, and chemical exposure—ideal for medical or marine micro-systems.
- Secure Micro-Bayonet Locking: Incorporates a miniaturized bayonet-style locking mechanism (1/4-turn, tool-free) optimized for micro-installations. The lock provides vibration-resistant engagement (withstands 3000 Hz vibration) to prevent accidental disengagement, even in high-motion scenarios like micro-robot joints or aerospace micro-moving components.
- Wide Environmental Tolerance: Engineered to operate in extreme conditions: temperature range (-65°C to 150°C, extended), high humidity (95% RH, non-condensing), mechanical shock (150 G, 11 ms), and micro-vibration (5000 Hz, 5 G acceleration). It maintains performance in both industrial dust and medical cleanroom environments.
- Interchangeable Compatibility: Fully compatible with MS27467-series 09-size mating connectors, ensuring seamless integration with existing micro-systems adhering to MIL-DTL-38999 or medical device standards (e.g., ISO 13485). This interchangeability simplifies retrofits for micro-device upgrades.
3. Technical Specifications
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Parameter
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Details
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Product Type
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Ultra-Compact High-Density Circular Connector
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Model Breakdown
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MS27467 (Base Series: Micro-Interconnect) / T (Shell Style: Miniature Bayonet) / 09 (Shell Size) / 35 (Contact Count: 35 Pins) / PHN (Plating/Sealing Code)
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Contact Configuration
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35 Pins (Male/Female, mixed signal/power; 0.5–3 A per contact, application-dependent)
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Rated Current
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[Specify value, e.g., 2 A (continuous) per contact; 5 A (peak) for power pins]
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Rated Voltage
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[Specify value, e.g., 300 V AC/DC (rms) (signal pins); 500 V AC/DC (rms) (power pins)]
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Contact Resistance
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≤ 4 mΩ (initial, at 0.5 A, 25°C)
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Insulation Resistance
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≥ 2000 MΩ (at 500 V DC, 25°C, dry condition)
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Dielectric Withstand Voltage
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[Specify value, e.g., 1200 V AC (1 minute, no breakdown; signal pins); 1800 V AC (power pins)]
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Operating Temperature
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-65°C to 150°C (extended range)
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Storage Temperature
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-85°C to 180°C
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Protection Rating
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IP67 (per PHN sealing configuration)
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Mating Cycles
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≥ 1000 (minimum, per KAIDA micro-connector testing)
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Housing Material
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[Specify material, e.g., Titanium Alloy (ultra-light/biocompatible) / PEEK (high-temp, flame-retardant UL94 V-0)]
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Contact Material
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Copper-Nickel Alloy (base) with Gold Plating (50 μin minimum, PHN-series high-purity)
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Locking Mechanism
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Miniaturized Bayonet-Style (1/4-turn, tool-free)
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Dimensions (L x D)
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[Specify dimensions, e.g., 28 mm (length) x 14 mm (diameter), excluding pins]
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Weight
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[Specify weight, e.g., 6 g (titanium housing); 4 g (PEEK housing)]
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Certifications
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[Specify certs, e.g., RoHS 3, CE, MIL-DTL-38999 Series IV, ISO 13485 (medical compatibility)]
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4. Application Scenarios
- Aerospace Micro-Electronics: Powers and connects mini-satellite micro-sensor arrays (e.g., attitude control sensors + temperature monitors), UAV micro-payloads (mini-cameras + GPS modules), and aircraft avionics micro-modules—delivering high-density connectivity in weight-sensitive, space-limited systems.
- Medical Precision Devices: Integrates into portable diagnostic equipment (e.g., handheld blood analyzers, wearable ECG monitors) and surgical micro-tools—leveraging PHN’s biocompatibility and IP67 sealing to withstand sterilization processes (e.g., ethanol wiping) and prevent bodily fluid ingress.
- Industrial Micro-Automation: Supports micro-robotic systems (e.g., lab-on-a-chip handling robots, precision assembly micro-arms) and industrial IoT micro-sensors (e.g., micro-pressure sensors in hydraulic valves)—transmitting multi-channel signals in tight machinery gaps while resisting oil and dust.
- Consumer High-End Tech: Used in professional micro-electronics like cinema camera micro-gimbals, drone racing’s miniaturized flight controllers, and high-end audio micro-components—balancing compact size with reliable signal transmission for high-performance devices.
- Marine Micro-Sensors: Connects submersible micro-sensor pods (e.g., miniaturized water quality monitors) and offshore platform micro-data loggers—withstanding saltwater corrosion via PHN plating and IP67 sealing to ensure long-term underwater operation.
5. Design Highlights
- 35-Pin Micro-Layering Technology: Contacts are arranged in 3 concentric layers with micro-insulation barriers, maximizing density while minimizing cross-talk (≤ -60 dB at 1 GHz)—critical for high-frequency data transmission in micro-systems like satellite communication modules.
- PHN Biocompatible Plating: The high-purity gold PHN plating meets ISO 10993 biocompatibility standards, making the connector safe for use in medical devices that contact human skin or tissue (e.g., wearable glucose monitors).
- Ultra-Lightweight Materials: Titanium alloy or PEEK housing reduces weight by 40% compared to standard aluminum connectors—ideal for aerospace and portable devices where every gram matters.
- Micro-Polarization System: Precision-machined keyways and contact polarization prevent incorrect mating—critical for micro-connectors where misalignment could damage sensitive components (e.g., medical sensor circuits).
- Cleanroom-Compatible Manufacturing: Produced in ISO 8-class cleanrooms to eliminate micro-contaminants, ensuring compatibility with medical cleanroom environments and aerospace micro-electronic assembly requirements.
6. Reliability & Compliance
Every KAIDA MS27467T09B35PHN undergoes specialized micro-connector testing in KAIDA’s ISO-certified labs, including: micro-vibration testing (5000 Hz, 5 G), ultra-low temperature cycling (-85°C to 180°C), salt spray testing (1000 hours, 5% NaCl), contact resistance monitoring across all 35 pins over 1000+ mating cycles, and biocompatibility testing (ISO 10993-5). The connector complies with global standards: MIL-DTL-38999 Series IV (aerospace micro-interconnects), ISO 13485 (medical devices), RoHS 3, and CE. Backed by KAIDA’s expertise in miniaturized rugged interconnects, it delivers consistent performance in applications where even 1mm of extra space or a single connection failure is unacceptable.
Whether for aerospace micro-satellites, medical wearable devices, or industrial micro-robots, the KAIDA MS27467T09B35PHN stands out as an ultra-compact, high-density connector that redefines micro-connectivity—embodying KAIDA’s commitment to precision, miniaturization, and reliability for the most demanding small-scale systems.
